Full Automatic Powder Dyestuff Weighing & Dispensing Machine

200000.00 - 500000.00 INR/Unit

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Product Details:

Pressure Range Ambient pressure operation
Fabric width Not applicable (batch process system)
Applicable Material Powder dyes, textile chemicals
Speed Dispensing cycle: 45-90 seconds per batch (depends on formula)
Voltage 380V/3-Phase/50Hz (other voltages on request)
Type Industrial Automatic Dispensing Machine
Machine Type Full Automatic Powder Dyestuff Weighing & Dispensing Machine
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Full Automatic Powder Dyestuff Weighing & Dispensing Machine Price And Quantity

Minimum Order Quantity 1 Unit
Price Range 200000.00 - 500000.00 INR/Unit

Full Automatic Powder Dyestuff Weighing & Dispensing Machine Product Specifications

Speed Dispensing cycle: 45-90 seconds per batch (depends on formula)
Dimension (L*W*H) Approx. 3500 mm x 1500 mm x 2200 mm (Customizable)
Voltage 380V/3-Phase/50Hz (other voltages on request)
Control System PLC Controlled with HMI Touch Screen Interface
Type Industrial Automatic Dispensing Machine
Noise Level <70 dB
Features Fully automatic operation, high precision dosing, user-friendly operation, closed dust-free system, recipe management, barcode compatibility
Machine Type Full Automatic Powder Dyestuff Weighing & Dispensing Machine
Drying Method N/A (not applicable for powder dispensing)
Heat Source N/A (no heat involvement for powder handling)
Fabric Type Dyehouse compatible (not direct fabric contact)
Drive Type Servo/Step Motor Drive
Condition New
Production Capacity Up to 300 batches per day (variable depending on batch size)
Temperature Range Ambient to 40C (internal electronic working temperature)
Pressure Range Ambient pressure operation
Fabric width Not applicable (batch process system)
Applicable Material Powder dyes, textile chemicals
Weight Approx. 1900 kg (varies with configuration)
Manufacturing Year 2024
Working Width Customizable as per requirement

Dispensing Method Screw and vibratory feeder with load cell feedback
Operation Mode Manual, Semi-Automatic, Full Automatic
Material Handling Stainless steel (contact parts: SS304/316)
Safety Features Overload protection, emergency stop, interlock doors, anti-static design
Powder Bin Quantity Up to 24 bins (expandable as per customer needs)
Hopper Capacity 30-100 liters per bin (customizable)
Maintenance Self-diagnosis, easy-access service doors
Weighing Accuracy 0.1 g to 1 g (depending on batch size and powder type)
Optional Accessories Barcode/RFID reader, dye bottle washing system, weighing audit printer
Data Integration ERP/MES compatible, Ethernet/RS485 communication
Power Consumption 4.5-8 kW (depends on configuration)
Calibration Automatic and manual calibration supported
Operator Interface Large color touchscreen, multi-language support

Full Automatic Powder Dyestuff Weighing & Dispensing Machine Trade Information

Supply Ability 10 Unit Per Month
Delivery Time 2-12 Week

Product Description

Full Automatic Powder Dyestuff Weighing & Dispensing Machine is designed for textile dyehouse and is used to transfer full-automatically to dyeing machine additional tank that is determined for process by weighing in correct color and gram of the dyestuff.

Features:

Automatic Recipe selection from FOCUS Software
Auto weighing of Dyestuff without manual intervention
Weighed Dyes are transported to dissolving tanks automatically
Completing Process Safely & Quickly in untouched automation technology
Helps in maintaining Quality & Continuity Policy
Anti-corrosive equipments
Latest version combined with the dynamic and ergonomic design of demands in todays technology
Powder Dyes storage unit capacity upto 100 ltrs.
Weighing Bucket Options: 12 or 6

Precision and Flexibility for Modern Dyehouses

This advanced dispensing machine empowers dyehouses to achieve high-precision weighing and automated dosing of powder dyestuffs. Customizable hopper capacity and adaptable bin quantity ensure efficient management for diverse batch sizes. With servo/step motor drive and PLC-controlled HMI, the machine facilitates error-free operation and optimal resource utilization, reducing waste and maximizing output.

User-Friendly Operation and Advanced Integration

Operators interact through an intuitive, multi-language touchscreen, simplifying batch configuration, recipe management, and system monitoring. The machine seamlessly communicates with ERP or MES platforms for integration within existing workflows. Optional accessories, including barcode/RFID readers and weighing audit printers, bolster accuracy and traceability in high-volume production environments.

Safety, Reliability, and Maintenance

Multiple advanced safety features, such as overload protection, interlock doors, and anti-static design, ensure a secure working environment. Regular self-diagnosis and easy-access service doors support prompt maintenance, minimizing downtime. Both manual and automatic calibration options guarantee continuous accuracy across various powder types and batch sizes.

FAQs of Full Automatic Powder Dyestuff Weighing & Dispensing Machine:

Q: How does the Full Automatic Powder Dyestuff Weighing & Dispensing Machine ensure precise dosing for various powder types?

A: The machine employs screw and vibratory feeders with real-time load cell feedback, achieving weighing accuracy between 0.1 g and 1 g, depending on batch size and powder characteristics. Automatic and manual calibration functions further enhance dosing precision for a wide range of powder dyestuffs and textile chemicals.

Q: What are the main usage benefits of this machine in a dyehouse or textile chemical processing facility?

A: Operators can automate and streamline powder dye weighing and dispensing, facilitating up to 300 batches per day. Features like closed dust-free operation, recipe management, barcode and RFID compatibility, and multi-language touchscreen control collectively improve safety, productivity, and batch traceability.

Q: Where can this dispensing system be installed and what customization options are available?

A: Designed for industrial dyehouses, chemical processing, and textile manufacturing environments, the machines working width, bin quantity, and hopper capacity can be tailored to specific site requirements. Dimensions, voltage, and other configuration details are customizable upon request to match user facility needs.

Q: What is the process for integrating this machine with existing ERP or MES systems?

A: The dispensing machine supports Ethernet and RS485 communication for straightforward data integration with factory management systems like ERP or MES. This enables seamless exchange of batch records, recipes, and audit trails, supporting unified production and inventory management.

Q: How are safety and operator protection addressed in the machines design?

A: Comprehensive safety features include overload protection, emergency stop, anti-static components, and interlock doors. The closed dispensing system minimizes exposure to powdered chemicals, while accessible service doors and self-diagnosis simplify routine maintenance and troubleshooting.

Q: When should maintenance activities or calibration be performed for reliable operation?

A: The machine supports self-diagnosis for timely maintenance alerts. Calibration can be performed automatically or manually; frequency depends on usage intensity, powder type changes, and local quality assurance protocols, helping maintain precise dispensing across successive batches.

Q: What are the advantages of choosing this machine over manual weighing and dispensing methods?

A: This automatic system significantly reduces manual labor, eliminates dosing errors, maintains consistent batch quality, and minimizes dust exposure. High-speed dispensing cycles and recipe management enable faster, more accurate production, while integration and audit features support compliance and traceability.

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