Product Description
Full Automatic Powder Dyestuff Weighing & Dispensing Machine is designed for textile dyehouse and is used to transfer full-automatically to dyeing machine additional tank that is determined for process by weighing in correct color and gram of the dyestuff.
Features:- Automatic Recipe selection from FOCUS Software
- Auto weighing of Dyestuff without manual intervention
- Weighed Dyes are transported to dissolving tanks automatically
- Completing Process Safely & Quickly in untouched automation technology
- Helps in maintaining Quality & Continuity Policy
- Anti-corrosive equipments
- Latest version combined with the dynamic and ergonomic design of demands in todays technology
- Powder Dyes storage unit capacity upto 100 ltrs.
- Weighing Bucket Options: 12 or 6
Precision and Flexibility for Modern DyehousesThis advanced dispensing machine empowers dyehouses to achieve high-precision weighing and automated dosing of powder dyestuffs. Customizable hopper capacity and adaptable bin quantity ensure efficient management for diverse batch sizes. With servo/step motor drive and PLC-controlled HMI, the machine facilitates error-free operation and optimal resource utilization, reducing waste and maximizing output.
User-Friendly Operation and Advanced IntegrationOperators interact through an intuitive, multi-language touchscreen, simplifying batch configuration, recipe management, and system monitoring. The machine seamlessly communicates with ERP or MES platforms for integration within existing workflows. Optional accessories, including barcode/RFID readers and weighing audit printers, bolster accuracy and traceability in high-volume production environments.
Safety, Reliability, and MaintenanceMultiple advanced safety features, such as overload protection, interlock doors, and anti-static design, ensure a secure working environment. Regular self-diagnosis and easy-access service doors support prompt maintenance, minimizing downtime. Both manual and automatic calibration options guarantee continuous accuracy across various powder types and batch sizes.
FAQs of Full Automatic Powder Dyestuff Weighing & Dispensing Machine:
Q: How does the Full Automatic Powder Dyestuff Weighing & Dispensing Machine ensure precise dosing for various powder types?
A: The machine employs screw and vibratory feeders with real-time load cell feedback, achieving weighing accuracy between 0.1 g and 1 g, depending on batch size and powder characteristics. Automatic and manual calibration functions further enhance dosing precision for a wide range of powder dyestuffs and textile chemicals.
Q: What are the main usage benefits of this machine in a dyehouse or textile chemical processing facility?
A: Operators can automate and streamline powder dye weighing and dispensing, facilitating up to 300 batches per day. Features like closed dust-free operation, recipe management, barcode and RFID compatibility, and multi-language touchscreen control collectively improve safety, productivity, and batch traceability.
Q: Where can this dispensing system be installed and what customization options are available?
A: Designed for industrial dyehouses, chemical processing, and textile manufacturing environments, the machines working width, bin quantity, and hopper capacity can be tailored to specific site requirements. Dimensions, voltage, and other configuration details are customizable upon request to match user facility needs.
Q: What is the process for integrating this machine with existing ERP or MES systems?
A: The dispensing machine supports Ethernet and RS485 communication for straightforward data integration with factory management systems like ERP or MES. This enables seamless exchange of batch records, recipes, and audit trails, supporting unified production and inventory management.
Q: How are safety and operator protection addressed in the machines design?
A: Comprehensive safety features include overload protection, emergency stop, anti-static components, and interlock doors. The closed dispensing system minimizes exposure to powdered chemicals, while accessible service doors and self-diagnosis simplify routine maintenance and troubleshooting.
Q: When should maintenance activities or calibration be performed for reliable operation?
A: The machine supports self-diagnosis for timely maintenance alerts. Calibration can be performed automatically or manually; frequency depends on usage intensity, powder type changes, and local quality assurance protocols, helping maintain precise dispensing across successive batches.
Q: What are the advantages of choosing this machine over manual weighing and dispensing methods?
A: This automatic system significantly reduces manual labor, eliminates dosing errors, maintains consistent batch quality, and minimizes dust exposure. High-speed dispensing cycles and recipe management enable faster, more accurate production, while integration and audit features support compliance and traceability.