Dyestuff Dissolving System

Name: Dyestuff Dissolving System
Brand: R. B ELECTRONIC & ENGINEERING PVT. LTD.

200000.00 - 500000.00 INR/Unit

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Product Details:

Temperature Range Room temperature to 95C
Fabric width All standard commercial widths
Production Capacity 100-1000 Liters/Batch
Fabric Type All types (Cotton, Polyester, Blends, etc.)
Applicable Material Powder and Liquid Dye Stuff
Control System PLC Based Automatic Control System
Weight Approx. 450 kg
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Dyestuff Dissolving System Price And Quantity

Minimum Order Quantity 1 Unit
Price Range 200000.00 - 500000.00 INR/Unit

Dyestuff Dissolving System Product Specifications

Pressure Range Ambient to 3 Bar
Machine Type Automatic Dyestuff Dissolving System
Manufacturing Year 2024
Temperature Range Room temperature to 95C
Noise Level Low
Applicable Material Powder and Liquid Dye Stuff
Fabric width All standard commercial widths
Production Capacity 100-1000 Liters/Batch
Fabric Type All types (Cotton, Polyester, Blends, etc.)
Control System PLC Based Automatic Control System
Weight Approx. 450 kg
Voltage 415V / 50Hz / 3 Phase
Dimension (L*W*H) 1500 mm x 1200 mm x 1800 mm (approx.)
Condition New
Speed Variable agitation speed
Features Automatic Dosing, Homogeneous Mixing, High Efficiency, Corrosion Resistant Construction, Easy Operation
Drive Type Electric Motor
Type Inline Dyestuff Solution Preparation System
Working Width Customizable as per requirement
Drying Method Not Applicable (Liquid System)
Heat Source Electric/Steam

Mixing Tank Material Stainless Steel (SS316/SS304)
Control Panel Display Touchscreen HMI
Mixing Capacity Up to 1000 Liters/Batch
Safety Features Overload Protection, Emergency Stop, Level Sensors
Agitation System High-shear agitator with variable speed drive
Inlet/Outlet Connection Size DN32/DN40
Dissolving Method Jet Mixer combined with Recirculation Pump
Application Textile Dye House, Auxiliary Preparation, Laboratory Scale as well as Bulk Production
Installation Type Skid Mounted
Cleaning System CIP (Clean-In-Place) Enabled

Dyestuff Dissolving System Trade Information

Supply Ability 10 Unit Per Month
Delivery Time 2-12 Week
Main Domestic Market All India

Product Description

A Dyestuff Dissolving System (DDS) is installed in textile industry for supplying dyestuff solution to textile and other machines. Usually, a fully automatic DDS is used. A standard system always has a controller, DDS, and distribution module. R. B Electronic & Engineering Pvt. Ltd. designs and develops Profix DD - Dyestuff Dissolving System. This is a fully automatic system used in dyeing process. This system has a special structure and systematic mixer needed to quickly acquire dissolving process accurately.With this system in-house, companies can achieve dyeing process in more accurate way.

Features :-

It dissolves weighed powder dyes into the right amount of water under right temperature and other conditions
Profix DD tank is used to dissolve dye solution, and that accurately dissolved dye solution helps to send it single line technology
The Profix DD tank of Profix DD - Dyestuff Dissolving System automatically gets cleaned
This system can be availed with different tanks with capacities ranging from 150, 270, 350, 450, 600 to 750 and 1200.

Advanced Agitation and Mixing Technology

The high-shear agitator and jet mixer with recirculation pump create rapid, uniform dispersion of dyestuffs. With variable agitation speeds, the system accommodates a wide range of formulations, optimizing solution quality for all fabric types, including cotton, polyester, and blends. This technology minimizes residue and ensures even dye distribution.

Automated Safety and Control Systems

This system includes multiple integrated safety features, such as overload protection, emergency stop functions, and level sensors for reliable monitoring. With a PLC-based automatic control system and user-friendly touchscreen HMI, operators can efficiently manage every aspect of the process while maintaining a secure working environment.

Scalable and Flexible Operation

Supporting batch sizes between 100 and 1000 liters, the system is ideal for both laboratory and bulk production. The skid-mounted design, customizable dimensions, and adaptable inlet/outlet connections ensure seamless integration into various textile industry settings throughout India and abroad.

FAQs of Dyestuff Dissolving System:

Q: How does the system ensure precise and homogeneous dyestuff dissolution?

A: The Dyestuff Dissolving System uses a high-shear agitator in combination with a jet mixer and recirculation pump to provide vigorous agitation. This setup guarantees rapid, thorough dispersion of both powder and liquid dyestuffs, resulting in highly uniform and stable dye solutions.

Q: What safety features are incorporated into this Dyestuff Dissolving System?

A: Safety is prioritized with overload protection, an emergency stop function, and level sensors. These features, coupled with a PLC-based control system and touchscreen HMI, enable continuous monitoring and immediate response to any abnormalities during operation.

Q: When is the ideal time to utilize this system within the textile dyeing process?

A: The system is best used during the dye preparation phase, before dosing the solution into textile dyeing machines. Its versatility makes it suitable for both auxiliary preparations and main dye dissolving in laboratory, pilot, or full-scale production environments.

Q: Where can this Dyestuff Dissolving System be installed and used effectively?

A: This skid-mounted system is designed for adaptability, making it suitable for installation in textile dye houses, research laboratories, and large-scale production facilities. Its compact footprint and customizable options ensure compatibility with existing setups.

Q: What are the key advantages of using this automatic dissolving system?

A: Key benefits include efficient and homogeneous mixing, automatic dosing, corrosion-resistant stainless steel construction, energy efficiency, low noise levels, and ease of cleaning with CIP functionality. The user-friendly interface and high level of automation help reduce operator workload and minimize errors.

Q: What types of dyes and fabrics are compatible with the system?

A: The system is engineered to dissolve both powder and liquid dye stuffs suitable for all fabric typescotton, polyester, blends, and moremaking it extremely versatile for a diverse range of textile applications.

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