Medium Capacity Soft Overflow Machines

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Product Details:

Temperature Range Room temp. to 140C
Dimension (L*W*H) 3700 x 1500 x 2200 mm
Speed Adjustable, based on fabric type
Weight Approx. 1850 kg
Volume 700 to 1500 L
Voltage 415 V, 3 Phase
Capacity 500 to 1000 kg per batch (approx)
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Medium Capacity Soft Overflow Machines Product Specifications

Condition New
Voltage 415 V, 3 Phase
Volume 700 to 1500 L
Applicable Material Cotton, Polyester, Blended, Rayon, Silk, Wool
Temperature Range Room temp. to 140C
Pump Type Centrifugal Stainless Steel Pump
Dimension (L*W*H) 3700 x 1500 x 2200 mm
Features High-efficiency, Gentle Fabric Handling, Low Liquor Ratio, Energy Saving, Durable Construction
Weight Approx. 1850 kg
Speed Adjustable, based on fabric type
Manufacturing Year 2024
Type Medium Capacity Soft Overflow Machine
Fabric Type Knitted, Woven, Delicate and Synthetic Fabrics
No Of Chamber Single/Double available
Machine Type Automatic Overflow Dyeing Machine
Usage & Applications Dyeing of delicate and standard fabrics, suitable for textile processing industry
Fabric width Up to 2400 mm
Capacity 500 to 1000 kg per batch (approx)
Control Type PLC Based Digital Control Panel
Power 10.5 kW

Noise Level < 75 dB (A)
Control Panel Display Digital Touch Screen Interface
Water Inlet Automated, Adjustable Flow
Manufacture Location India
Drainage System Automatic with Self-Cleaning
Liquor Ratio 1:4 to 1:6 (Low Liquor Consumption)
Material of Construction Stainless Steel 316/304
Safety Features Pressure Relief Valve, Overheat Protection, Automatic Shutdown
Heating System Steam or Thermic Fluid

Product Description

Medium Capacity Soft Overflow Machines are a type of dyeing equipment used in the textile industry to dye a range of fabrics, yarns, and other textile materials. The machine works on the principle of the soft overflow dyeing method, where the textile material is gently circulated in a dyeing bath to ensure even dye distribution.The soft overflow dyeing method involves the textile material being gently circulated in the dye bath through the movement of the water. This ensures that the dye penetrates the fibers of the material evenly, resulting in a uniform color distribution. The soft overflow method also helps reduce the risk of creasing or damage to the textile material during the dyeing process.

Gentle and Efficient Dyeing

Designed for superior dyeing results, this machine offers gentle fabric handling to prevent damage to even the most delicate textiles. Its adjustable speed and temperature settings help optimize dye absorption, ensuring vibrant and consistent coloration across cotton, polyester, silk, rayon, and wool fabrics.

Advanced Automation and Controls

Featuring a PLC-based digital control panel with touch screen interface, the machine streamlines all dyeing processes. Automated water inlet, drainage system, and adjustable liquor flow allow seamless operation, while safety mechanisms such as overheat protection and pressure relief valves ensure secure and reliable usage.

Energy-Saving and Sustainable Performance

Thanks to its low liquor ratio design and energy-efficient heating systems (steam or thermic fluid), the machine significantly reduces water and energy consumption. Durable stainless steel construction and self-cleaning mechanisms minimize maintenance and maximize cost efficiency over time.

FAQ's of Medium Capacity Soft Overflow Machines:

Q: How does the Medium Capacity Soft Overflow Machine ensure gentle handling of delicate fabrics?

A: The machine employs a soft overflow design, coupled with adjustable speed controls, which allows for gentle agitation of delicate fabrics such as silk, rayon, and synthetics. This prevents fabric damage and optimizes dye penetration for high-quality results.

Q: What safety features are included in this machine to protect operators and textiles?

A: Safety is prioritized with integrated pressure relief valves, overheat protection, and automatic shutdown mechanisms. These features safeguard both the working environment and the materials being processed during dyeing operations.

Q: When is the optimal time to use the machine for different fabric types?

A: The machine supports adjustable process parameters, allowing operators to tailor each dyeing cycle based on the specific fabric type and batch size. It can be used throughout the year for various textile production runs, adapting to seasonal or specific production requirements.

Q: Where is the Medium Capacity Soft Overflow Machine manufactured and suitable for installation?

A: Manufactured in India, this machine is built for installation in textile mills, dye houses, and processing facilities. Its robust and compact design (dimensions: 3700 x 1500 x 2200 mm) makes it ideal for operations focusing on delicate and standard fabric dyeing.

Q: What is the process for operating this automatic dyeing machine?

A: Operators utilize the digital PLC touch screen interface to set parameters such as temperature, speed, and liquor ratio. The machine handles automated water inlet, drainage, and fabric movement. Upon completing the dye cycle, the automatic self-cleaning and drainage systems streamline batch changeovers.

Q: What benefits does this machine provide for textile manufacturers and exporters?

A: The machine delivers significant operational efficiencies through reduced water and energy use, high batch capacities, and gentle handling of delicate fabrics. Its automated controls enhance productivity, while its durable construction supports long-term reliability for busy textile production environments.

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