Product Description
Incorporated with modern features as per industrial standards and requirements, we manufacture, supply & export a wide range of Laboratory Processing Dyeing Range. Quality is prime objective of us, so we source quality components from certified vendors to manufacture these dyeing ranges as per international quality standards. Durability, less maintenance and rust proof finish are the outstanding attributes of our Laboratory Processing Dyeing Range. Our offered range is broadly used in textile industry for dyeing applications.
Further details:Laboratory Pad-Steam or Pad-Thermofix with washing range is specially developed for lab scale continuous Pad-Steam or Pad-Thermofix and Washing process in a single pass for application of vat, reactive, disperse and other dyestuff on cellulosic/polyester fabric by Pad-Dry-Pad-Steam or Pad-Thermofix washing process.
ProcessPad colour DIP-NIP(Vertical Padding Mangle) Pre-dryer (Infra Heating) chemical DIP NIP-Squeezing-steaming (Atmospheric pressure at 102oC) cold wash-hot wash/oxidation-cold wash-soaping-hot wash-cold wash-batching.
Pad colour DIP-NIP (Vertical Padding Mangle) Pre-dryer (Infra Heating) chemical DIP-squeezing thermo fixation (up to 230oC)- cold wash reduction clearing-cold wash-soaping-cold wash -batching.
Features:- Padding is done by vertical padder with Dip and Nip system
- Pre dryer is provided for intermediate drying easy transportation of fabric Batching arrangement at feeding as well as delivery end of the machine washing tanks 4 or 6 as per requirements
- Pneumatic loading arrangement provided for squeeze rollers with individual pressure setting.
Technical Specifications:- Material of Construction: SS 304 and SS316
- Fabric length in steaming chamber: 6 meters
- Max. Temperature: 102oC for saturated steaming, 220oC for thermofixing
- Machine Dimensions: L 4000mmxW900mmxH1800mm
- Approx. Net and Gross Weight: 650 kg, 750 kg
Advanced Digital PLC ControlFeaturing digital PLC control, this dyeing range ensures accurate process management and user-friendly operation. Operators can finely tune parameters, enabling repeatable results and efficient dyeing trials for a wide range of fabrics and blends.
Uniform Dyeing ResultsThanks to its advanced circulation system and even heat distribution, the machine guarantees uniform dyeing across all fabric types. This promotes sample reliability and process consistency, essential for development and quality assurance in textile applications.
Efficiency and DurabilityBuilt with corrosion-resistant materials and a powerful 3 kW motor, the dyeing range minimizes energy consumption while maximizing productivity. Suitable for continuous laboratory use, it supports reliable operation over time and simplifies maintenance.
FAQs of Laboratory Processing Dyeing Range:
Q: How does the Laboratory Processing Dyeing Range ensure uniform dyeing for different fabrics?
A: The Laboratory Processing Dyeing Range uses a centrifugal pump for excellent liquor circulation, combined with precise temperature control via a digital PLC. This system ensures consistent dye penetration and even color distribution on woven, knitted, and blended fabrics.
Q: What types of fabrics and materials can be processed on this dyeing machine?
A: This machine is designed to handle a variety of materials, including cotton, polyester, blends, silk, and wool. It supports both woven and knitted fabrics with widths up to 450 mm, making it versatile for different laboratory processing requirements.
Q: When is this laboratory dyeing machine most beneficial to use?
A: The dyeing range is most beneficial during laboratory trials, process development, and sample dyeing, allowing manufacturers to perfect dyeing recipes and optimize production settings before full-scale manufacturing.
Q: Where can this laboratory dyeing range be installed and used?
A: This machine is suitable for textile laboratories in export, manufacturing, and supplier facilities across India. Its compact dimensions and energy-efficient operation make it ideal for both established and new lab environments.
Q: What is the typical process for using this dyeing machine?
A: Users load fabric samples, select desired process parameters on the PLC control, and monitor temperature (ranging up to 135C). The centrifugal pump and precise chambers maintain uniform dyeing until the trial or sample run is complete.
Q: How does the energy-efficient design of the machine benefit laboratory operations?
A: With a powerful yet efficient 3 kW motor and corrosion-resistant components, the machine reduces energy consumption, lowers operating costs, and ensures long-lasting durability, ideal for frequent laboratory use.
Q: What are the advantages of the digital PLC control system?
A: The digital PLC control system offers precise and repeatable management of dyeing cycles. It streamlines operation, enhances accuracy in sample dyeing, and allows users to easily adjust settings for different fabrics or process requirements.