Product Description
Continuous dyeing range is perfect for small to large batch of continuous dyeing, or curing procedure. It supports various combinations, and is highly efficient. The range operates in a low fabric tension, migration-free and crease-free condition. With perfect determination of heat-setting point & speed control, it gives optimum results. Hence you can achieve cost-effective machine utilization. The continuous dyeing machine is suitable for various kinds of fabrics, such as cotton, woven, T/C & pure polyester fabrics. Also, there is a good capacity range and different fields of applications.
Features/ Functions of Continuous Dyeing Range:
- Sophisticated air-flow control & intelligent drive concept
- Exact shade uniformity across the length & width of the fabric
- Re-producible dyeing results
- Best dye uniformity, no tailing and no migration
- Minimal consumption of electrical and thermal energy
- Designed for maximum productivity and easy access for cleaning/maintenance
Specification
Minimum Order Quantity | 1 Unit Onwards |
Electric supply | 415 V |
Thermofixing | 210 Degree C |
Steam Super heating | 185 Degree C |
Saturated steaming | 104 Degree C |
Phase | 3 Phase |
Maximum working width | 300mm/1200mm |
Material Of Construction | SS 304 & SS316 |
Superior Automation and ControlEquipped with advanced PLC and HMI controls from leading brands like Siemens or Schneider, the machine supports fully automatic operations. Operators can monitor and adjust all dyeing parameters with precision, ensuring fabric quality remains consistent from start to finish.
Optimized Resource EfficiencyFeaturing a low liquor ratio and a highly efficient dye circulation pump, the system minimizes water and energy consumption. The automatic synchronized dosing system enhances chemical usage efficiency, making the process both cost-effective and environmentally conscious.
Flexible Dyeing Methods and ApplicationsThis dyeing range accommodates a variety of methodsPad-Dry, Pad-Steam, Pad-Thermo-Sol, and Pad-Jigsuitable for a broad spectrum of textile materials. Its modular construction allows for customization based on fabric type and production requirements.
FAQs of Continuous Dyeing Range:
Q: How does the Continuous Dyeing Range achieve uniform dyeing across different fabric types?
A: The machine utilizes corrosion-resistant stainless steel rollers, a high-efficiency circulation pump, and automatic synchronized dosing to ensure even dye distribution, resulting in consistent color intensity for cotton, blends, and synthetic fabrics.
Q: What dyeing methods are supported by this range, and when should each method be used?
A: This system supports Pad-Dry, Pad-Steam, Pad-Thermo-Sol, and Pad-Jig processes. The suitable method depends on fabric composition and desired dye penetration, with each process tailored for optimal results on woven or knitted materials.
Q: Where can the Continuous Dyeing Range be installed, and does it include installation support?
A: This equipment is designed for textile industry use and is suitable for both new and existing manufacturing facilities. On-site installation and commissioning services are available to ensure smooth setup and operation.
Q: What benefits does the optimized low water usage design offer?
A: The low liquor ratio and efficient water circulation system not only reduce overall water consumption, but also lower operational costs and environmental impact, aligning with sustainable manufacturing practices.
Q: How does the machine enable quick color changes during production?
A: The system integrates a rapid wash module, which minimizes downtime between color changes by quickly cleaning the dyeing circuit, allowing for efficient transitions and greater production flexibility.
Q: What safety features are implemented in this dyeing machine?
A: Safety systems include an emergency stop, overload protection, and multiple safety interlocks, ensuring both operator and machine protection during operation.
Q: What is the typical speed and capacity of the Continuous Dyeing Range?
A: The machine operates at speeds up to 80 meters per minute, with output capacity varying depending on shift duration, process settings, and fabric type, accommodating both continuous and on-demand production.