Product Description
Our pre-processing pad-dry machine is designed for improved production capacity, and is perfect for assorted fabrics. The machine is appropriate for continuous pad dry process. It consists a vertical padding mangle, which is synchronous with a hot air drier. The high-efficiency drying machine is perfect for dyed / bleached knitwear, woven fabrics, etc. It enables drying of fabrics in short times, and with an excellent effect. Our fabric technology offers better results and excellent shape stability. There are various models for demanding textile production needs. Also, the machines are great for continuous process.
Features/Functions of Pre Processing Pad Dry Machine:
- Strong & sturdy modular construction
- Designed to achieve consistent results
- Easy operations and simple adjustments
- Good moisture control & variable speed
- Synchronization of padding mangle with drier
- Control for temperature, pressure, speed & overfeed
Efficient and Uniform DryingThe multi-zone hot air dryer of the Pre Processing Pad Dry Machine ensures even moisture removal from fabrics through the pad-dry technique. Adjustable temperature up to 180C offers flexibility for various textile materials, guaranteeing uniform results and minimized energy use.
Advanced Safety and AutomationEquipped with emergency stop, overload protection, and thermal cut-off, this machine prioritizes operator safety. The systems PLC controller and touchscreen HMI provide comprehensive automation, allowing precise adjustments and continuous monitoring for reliable, user-friendly operation.
High Versatility and Production CapacityCapable of handling cotton, polyester, and blended textiles, the machine accommodates fabric widths up to 1550 mm. Its continuous feed system and adjustable speed from 1060 m/min achieve production rates up to 1000 m/hr, meeting the demands of various textile processing environments.
FAQs of Pre Processing Pad Dry Machine:
Q: How does the Pre Processing Pad Dry Machine achieve uniform drying across different fabric types?
A: The machine uses a multi-zone hot air dryer in conjunction with stainless steel or rubber-coated rollers to ensure consistent distribution of heat and pressure. This pad-dry technique maintains even moisture removal and fabric quality for cotton, polyester, blends, woven, and knitted materials.
Q: What safety features are included in the machine for operators?
A: To protect operators, the machine is fitted with essential safety features such as an emergency stop button, overload protection system, and thermal cut-off. These interlocks ensure immediate shutdown in case of abnormalities, minimizing risk during operation.
Q: When is on-site technical support available for installation and setup?
A: On-site technical support is provided at the time of installation, with scheduling based on the customers location within India or internationally. This comprehensive support ensures correct setup and optimal functioning of the equipment from the initial stage.
Q: Where can the Pre Processing Pad Dry Machine be installed in a textile facility?
A: The machine is designed to fit textile processing lines, requiring a space of 5500 x 2100 x 2600 mm. Proper environmental conditions5C to 45C and humidity up to 90% non-condensingshould be maintained for optimal performance.
Q: What is the process flow for using this pad-dry machine?
A: Fabrics are continuously fed through the dual padder rollers, impregnated with the required solution, and then passed into the multi-zone dryer where precise temperature and airflow settings dry the material. The process is controlled by a PLC system, ensuring consistent quality and speed.
Q: How does automatic lubrication benefit the machines long-term operation?
A: The automatic lubrication system keeps all moving parts optimally oiled, reducing wear and extending the lifespan of the mechanical components. This feature minimizes maintenance downtime and contributes to uninterrupted high-speed production.
Q: What are the key benefits of using this Pre Processing Pad Dry Machine in a textile production setup?
A: It offers high throughputup to 1000 m/hrenergy-efficient drying, low noise operation (<70 dB), robust safety, and easy automation. These advantages lead to improved productivity, reduced operational costs, and superior fabric quality in textile manufacturing.